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Process Equipment And Plant Design — Part 1 MCQs with Explanations

Practice high-yield Chemical Engineering MCQs on Process Equipment And Plant Design — Part 1 with worked academic solutions for FPSC, PPSC, PAEC, OGDCL.

Questions
40
Difficulty Level
Exam-Level
Target Exams
FPSC, PPSC, PAEC...
Estimated Time
48 mins
Exam-Level FPSC PPSC PAEC OGDCL
Verified for Commission Syllabus • Oct 14, 2026
40

Verified Practice Questions

Interactive test mode with detailed academic worked solutions

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Question 1 of 40
★ FPSC ★ PPSC

Width and depth of grooves in the tube sheet holes normally are __________ inch respectively.

Question 2 of 40
★ FPSC ★ PPSC

In most of the shell and tube heat exchangers, the tube pitch is generally __________ the tube diameter.

Question 3 of 40
★ FPSC ★ PPSC

Value of Peclet number = 0, is the representative of

Question 4 of 40
★ FPSC ★ PPSC

The ideal size of round bubble caps to be used in industrial distillation column having a diameter of 3-6 metres is __________ cms.

Question 5 of 40
★ FPSC ★ PPSC

Pick out the wrong statement pertaining to the design of a horizontal tube evaporator.

Question 6 of 40
★ FPSC ★ PPSC

Pick out the wrong statement pertaining to the design of the bubble cap tray of a distillation column to give stable operation and even vapour distribution.

Question 7 of 40
★ FPSC ★ PPSC

A certain pressure vessel manufacturer avoids doing reinforcements calculations for openings by always providing a reinforcing pad extending upto double the diameter of the opening and of the same material and thickness as that of the shell wall. If area compensation is accepted as a code guideline, his approach leads to safe design

Question 8 of 40
★ FPSC ★ PPSC

__________ heat exchanger is also known as 'hair pin type' exchanger,

Question 9 of 40
★ FPSC ★ PPSC

__________ head is the most economical for cylindrical vessels designed for operating at high pressure (> 15 atm.).

Question 10 of 40
★ FPSC ★ PPSC

Tube side pressure drop in a 1-2 heat exchanger (for turbulent flow of fluids through the tubes) is about __________ times, that in a 1-1 heat exchanger having the same size & number of tubes and operated at the same liquid flow rate.

Question 11 of 40
★ FPSC ★ PPSC

Hazards associated with the relief valve leakage for extremely hazardous material storage can be taken care of by providing

Question 12 of 40
★ FPSC ★ PPSC

In a shell and tube heat exchanger, the shortest centre to centre distance between the adjacent tubes is

Question 13 of 40
★ FPSC ★ PPSC

The ratio of the largest load in a test to the original cross-sectional area of the test specimen is called the __________ stress.

Question 14 of 40
★ FPSC ★ PPSC

Thickness of the frame of a plate and frame filter as compared to that of plates is

Question 15 of 40
★ FPSC ★ PPSC

for couplings and unions would be

Question 16 of 40
★ FPSC ★ PPSC

Longitundinal stress induced in a thin walled cylindrical storage vessel is

Question 17 of 40
★ FPSC ★ PPSC

In case of a 'thin' pressure vessel, the ratio of its diameter to wall thickness is

Question 18 of 40
★ FPSC ★ PPSC

A pressure vessel is said to be made of 'thick' shell, if the ratio of its diameter to wall thickness is

Question 19 of 40
★ FPSC ★ PPSC

Liquid redistribution should be done in a packed tower packed with raschig rings every 6 metres or __________ times the column diameter, whichever is lower.

Question 20 of 40
★ FPSC ★ PPSC

Shortest distance between two tubes is

Question 21 of 40
★ FPSC ★ PPSC

$$\frac{{{{\text{L}}_{\text{e}}}}}{{\text{D}}}$$ for a Tee (used as elbow, entering run) would be around

Question 22 of 40
★ FPSC ★ PPSC

A rivetted joint does not fail by __________ of rivets.

Question 23 of 40
★ FPSC ★ PPSC

Overall mass transfer co-efficient in case of absorption of __________ in water is based on the gas film co-efficient only, as the mass transfer process is gas film (phase) controlling.

Question 24 of 40
★ FPSC ★ PPSC

__________ dished head is the strongest of all.

Question 25 of 40
★ FPSC ★ PPSC

Value of Peclet number = ∞, is the representative of

Question 26 of 40
★ FPSC ★ PPSC

For identical operating conditions, the pressure drop over __________ tray is the highest out of the following.

Question 27 of 40
★ FPSC ★ PPSC

The normal range of velocity of steam in pipes is __________ m/sec.

Question 28 of 40
★ FPSC ★ PPSC

For turbulent flow (NRe > 2100) of low viscosity fluid (μ > 20cp) in steel pipes, the optimum inside pipe diameter is given by (where, Q = fluid flow rate, ft 3 /sec.ρ = fluid density, lb/ft 3 .μ = fluid viscosity, centipoise D i = optimum inside pipe diameter, inches)

Question 29 of 40
★ FPSC ★ PPSC

Rate of filtrate delivery is inversely proportional to the

Question 30 of 40
★ FPSC ★ PPSC

Overall tray efficiency of a distillation column is the ratio of the number of

Question 31 of 40
★ FPSC ★ PPSC

Wind load consideration in the design of a support can be neglected, when the vessel is

Question 32 of 40
★ FPSC ★ PPSC

Vertical condenser is advantageous to the horizontal condenser from operation point of view, when

Question 33 of 40
★ FPSC ★ PPSC

In a distillation column, bubble caps are located on trays with a pitch of __________ times the outside diameter of the caps.

Question 34 of 40
★ FPSC ★ PPSC

In a shell and tube heat exchanger having square pitch, the shell side equivalent diameter is given by (where, P = pitch, d = outside diameter of the tube)

Question 35 of 40
★ FPSC ★ PPSC

Minimum tube pitch recommended for shell and tube heat exchangers is about __________ times the outside diameter of the tube.

Question 36 of 40
★ FPSC ★ PPSC

Brass valves are usually made for pipe sizes __________ inches.

Question 37 of 40
★ FPSC ★ PPSC

An increase in the liquid resistance to interphase mass transfer and a resultant reduction in plate efficiency is caused by

Question 38 of 40
★ FPSC ★ PPSC

Welded joint efficiency in the design of chemical process equipment is taken as

Question 39 of 40
★ FPSC ★ PPSC

Apex angle of conical heads used in the bottom heads of chemical process equipments is usually

Question 40 of 40
★ FPSC ★ PPSC

The minimum shell thickness for tank ≤ 15 metres diameter is limited to __________ mm, for reasons of elastic stability.

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In competitive commission exams (FPSC, PPSC, KPPSC, SPSC, CSS, PMS), questions are frequently phrased with distractor options designed to catch rote learners. Whenever you answer an MCQ, read the Detailed Academic Explanation and Conceptual Anchor to understand why the remaining options are incorrect.

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