Process Equipment And Plant Design — Part 1 MCQs with Explanations
Practice high-yield Chemical Engineering MCQs on Process Equipment And Plant Design — Part 1 with worked academic solutions for FPSC, PPSC, PAEC, OGDCL.
Questions
40
Difficulty Level
Exam-Level
Target Exams
FPSC, PPSC, PAEC...
Estimated Time
48 mins
Exam-Level FPSC PPSC PAEC OGDCL
Verified for Commission Syllabus • Oct 14, 2026
40
Verified Practice Questions
Interactive test mode with detailed academic worked solutions
Live Progress|0/40 answered
✓0 correct
✗0 wrong
0% score
🎉 Set complete! All 40 questions answered.
Question 1 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Width and depth of grooves in the tube sheet holes normally are __________ inch respectively.
Correct Answer: Option A — $$\frac{1}{8}$$ and $$\frac{1}{{64}}$$
Detailed Academic Explanation:
$$\frac{1}{8}$$ and $$\frac{1}{{64}}$$ is the correct answer to “Width and depth of grooves in the tube sheet holes normally are __________ inch respectively.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 2 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In most of the shell and tube heat exchangers, the tube pitch is generally __________ the tube diameter.
Correct Answer: Option B — 1.25-1.50 times
Detailed Academic Explanation:
1.25-1.50 times is the correct answer to “In most of the shell and tube heat exchangers, the tube pitch is generally __________ the tube diameter.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 3 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Value of Peclet number = 0, is the representative of
Correct Answer: Option B — Complete back mixing
Detailed Academic Explanation:
Complete back mixing is the correct answer to “Value of Peclet number = 0, is the representative of”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 4 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
The ideal size of round bubble caps to be used in industrial distillation column having a diameter of 3-6 metres is __________ cms.
Correct Answer: Option B — 15
Detailed Academic Explanation:
15 is the correct answer to “The ideal size of round bubble caps to be used in industrial distillation column having a diameter of 3-6 metres is __________ cms.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 5 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Pick out the wrong statement pertaining to the design of a horizontal tube evaporator.
Correct Answer: Option D — Liquor flows inside the tube, while the steam is outside submerging the tube
Detailed Academic Explanation:
Liquor flows inside the tube, while the steam is outside submerging the tube is the correct answer to “Pick out the wrong statement pertaining to the design of a horizontal tube evaporator.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 6 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Pick out the wrong statement pertaining to the design of the bubble cap tray of a distillation column to give stable operation and even vapour distribution.
Correct Answer: Option D — None of these
Detailed Academic Explanation:
None of these is the correct answer to “Pick out the wrong statement pertaining to the design of the bubble cap tray of a distillation column to give stable operation and even vapour distribution.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 7 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
A certain pressure vessel manufacturer avoids doing reinforcements calculations for openings by always providing a reinforcing pad extending upto double the diameter of the opening and of the same material and thickness as that of the shell wall. If area compensation is accepted as a code guideline, his approach leads to safe design
Correct Answer: Option D — Irrespective of the shape of the vessel
Detailed Academic Explanation:
Irrespective of the shape of the vessel is the correct answer to “A certain pressure vessel manufacturer avoids doing reinforcements calculations for openings by always providing a reinforcing pad extending upto double the diameter of the opening and of the same material and thickness as that of the shell wall. If area compensation is accepted as a code guideline, his approach leads to safe design”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 8 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
__________ heat exchanger is also known as 'hair pin type' exchanger,
Correct Answer: Option A — Double pipe
Detailed Academic Explanation:
Double pipe is the correct answer to “__________ heat exchanger is also known as 'hair pin type' exchanger,”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 9 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
__________ head is the most economical for cylindrical vessels designed for operating at high pressure (> 15 atm.).
Correct Answer: Option C — Ellipsoidal
Detailed Academic Explanation:
Ellipsoidal is the correct answer to “__________ head is the most economical for cylindrical vessels designed for operating at high pressure (> 15 atm.).”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 10 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Tube side pressure drop in a 1-2 heat exchanger (for turbulent flow of fluids through the tubes) is about __________ times, that in a 1-1 heat exchanger having the same size & number of tubes and operated at the same liquid flow rate.
Correct Answer: Option D — 8
Detailed Academic Explanation:
8 is the correct answer to “Tube side pressure drop in a 1-2 heat exchanger (for turbulent flow of fluids through the tubes) is about __________ times, that in a 1-1 heat exchanger having the same size & number of tubes and operated at the same liquid flow rate.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 11 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Hazards associated with the relief valve leakage for extremely hazardous material storage can be taken care of by providing
Correct Answer: Option A — Rupture diaphragm
Detailed Academic Explanation:
Rupture diaphragm is the correct answer to “Hazards associated with the relief valve leakage for extremely hazardous material storage can be taken care of by providing”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 12 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In a shell and tube heat exchanger, the shortest centre to centre distance between the adjacent tubes is
Correct Answer: Option A — Called tube pitch
Detailed Academic Explanation:
Called tube pitch is the correct answer to “In a shell and tube heat exchanger, the shortest centre to centre distance between the adjacent tubes is”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 13 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
The ratio of the largest load in a test to the original cross-sectional area of the test specimen is called the __________ stress.
Correct Answer: Option C — Ultimate
Detailed Academic Explanation:
Ultimate is the correct answer to “The ratio of the largest load in a test to the original cross-sectional area of the test specimen is called the __________ stress.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 14 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Thickness of the frame of a plate and frame filter as compared to that of plates is
Correct Answer: Option C — More
Detailed Academic Explanation:
More is the correct answer to “Thickness of the frame of a plate and frame filter as compared to that of plates is”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 15 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
for couplings and unions would be
Correct Answer: Option D — Negligible
Detailed Academic Explanation:
Negligible is the correct answer to “for couplings and unions would be”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 16 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Longitundinal stress induced in a thin walled cylindrical storage vessel is
Correct Answer: Option B — $$\frac{{{\text{pD}}}}{{4{\text{t}}}}$$
Detailed Academic Explanation:
$$\frac{{{\text{pD}}}}{{4{\text{t}}}}$$ is the correct answer to “Longitundinal stress induced in a thin walled cylindrical storage vessel is”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 17 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In case of a 'thin' pressure vessel, the ratio of its diameter to wall thickness is
Correct Answer: Option B — > 10
Detailed Academic Explanation:
> 10 is the correct answer to “In case of a 'thin' pressure vessel, the ratio of its diameter to wall thickness is”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 18 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
A pressure vessel is said to be made of 'thick' shell, if the ratio of its diameter to wall thickness is
Correct Answer: Option A — 10
Detailed Academic Explanation:
10 is the correct answer to “A pressure vessel is said to be made of 'thick' shell, if the ratio of its diameter to wall thickness is”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 19 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Liquid redistribution should be done in a packed tower packed with raschig rings every 6 metres or __________ times the column diameter, whichever is lower.
Correct Answer: Option A — 2.5-3.0
Detailed Academic Explanation:
2.5-3.0 is the correct answer to “Liquid redistribution should be done in a packed tower packed with raschig rings every 6 metres or __________ times the column diameter, whichever is lower.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 20 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Shortest distance between two tubes is
Correct Answer: Option B — Called tube clearance
Detailed Academic Explanation:
Called tube clearance is the correct answer to “Shortest distance between two tubes is”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 21 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
$$\frac{{{{\text{L}}_{\text{e}}}}}{{\text{D}}}$$ for a Tee (used as elbow, entering run) would be around
Correct Answer: Option B — 60
Detailed Academic Explanation:
60 is the correct answer to “$$\frac{{{{\text{L}}_{\text{e}}}}}{{\text{D}}}$$ for a Tee (used as elbow, entering run) would be around”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 22 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
A rivetted joint does not fail by __________ of rivets.
Correct Answer: Option D — None of these
Detailed Academic Explanation:
None of these is the correct answer to “A rivetted joint does not fail by __________ of rivets.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 23 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Overall mass transfer co-efficient in case of absorption of __________ in water is based on the gas film co-efficient only, as the mass transfer process is gas film (phase) controlling.
Correct Answer: Option C — NH3
Detailed Academic Explanation:
NH3 is the correct answer to “Overall mass transfer co-efficient in case of absorption of __________ in water is based on the gas film co-efficient only, as the mass transfer process is gas film (phase) controlling.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 24 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
__________ dished head is the strongest of all.
Correct Answer: Option A — Hemispherical
Detailed Academic Explanation:
Hemispherical is the correct answer to “__________ dished head is the strongest of all.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 25 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Value of Peclet number = ∞, is the representative of
Correct Answer: Option C — Plug flow
Detailed Academic Explanation:
Plug flow is the correct answer to “Value of Peclet number = ∞, is the representative of”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 26 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
For identical operating conditions, the pressure drop over __________ tray is the highest out of the following.
Correct Answer: Option D — Bubble cap
Detailed Academic Explanation:
Bubble cap is the correct answer to “For identical operating conditions, the pressure drop over __________ tray is the highest out of the following.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 27 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
The normal range of velocity of steam in pipes is __________ m/sec.
Correct Answer: Option D — 80-100
Detailed Academic Explanation:
80-100 is the correct answer to “The normal range of velocity of steam in pipes is __________ m/sec.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 28 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
For turbulent flow (NRe > 2100) of low viscosity fluid (μ > 20cp) in steel pipes, the optimum inside pipe diameter is given by (where, Q = fluid flow rate, ft 3 /sec.ρ = fluid density, lb/ft 3 .μ = fluid viscosity, centipoise D i = optimum inside pipe diameter, inches)
Correct Answer: Option A — Di, opt = 3.9 Q0.45.ρ0.13
Detailed Academic Explanation:
Di, opt = 3.9 Q0.45.ρ0.13 is the correct answer to “For turbulent flow (NRe > 2100) of low viscosity fluid (μ > 20cp) in steel pipes, the optimum inside pipe diameter is given by (where, Q = fluid flow rate, ft 3 /sec.ρ = fluid density, lb/ft 3 .μ = fluid viscosity, centipoise D i = optimum inside pipe diameter, inches)”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 29 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Rate of filtrate delivery is inversely proportional to the
Correct Answer: Option D — Both A & B
Detailed Academic Explanation:
Both A & B is the correct answer to “Rate of filtrate delivery is inversely proportional to the”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 30 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Overall tray efficiency of a distillation column is the ratio of the number of
Correct Answer: Option B — Ideal trays required to the number of real trays required
Detailed Academic Explanation:
Ideal trays required to the number of real trays required is the correct answer to “Overall tray efficiency of a distillation column is the ratio of the number of”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 31 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Wind load consideration in the design of a support can be neglected, when the vessel is
Correct Answer: Option C — Short (< 2 m) and housed indoor
Detailed Academic Explanation:
Short (< 2 m) and housed indoor is the correct answer to “Wind load consideration in the design of a support can be neglected, when the vessel is”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 32 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Vertical condenser is advantageous to the horizontal condenser from operation point of view, when
Correct Answer: Option D — Both the functions of condensation & sub cooling are carried out in a single unit
Detailed Academic Explanation:
Both the functions of condensation & sub cooling are carried out in a single unit is the correct answer to “Vertical condenser is advantageous to the horizontal condenser from operation point of view, when”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 33 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In a distillation column, bubble caps are located on trays with a pitch of __________ times the outside diameter of the caps.
Correct Answer: Option A — 1.3 to 2
Detailed Academic Explanation:
1.3 to 2 is the correct answer to “In a distillation column, bubble caps are located on trays with a pitch of __________ times the outside diameter of the caps.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 34 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In a shell and tube heat exchanger having square pitch, the shell side equivalent diameter is given by (where, P = pitch, d = outside diameter of the tube)
$$\frac{{4\left( {{{\text{p}}^2} - \pi {{\text{d}}^2}/4} \right)}}{{\pi {\text{d}}}}$$ is the correct answer to “In a shell and tube heat exchanger having square pitch, the shell side equivalent diameter is given by (where, P = pitch, d = outside diameter of the tube)”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 35 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Minimum tube pitch recommended for shell and tube heat exchangers is about __________ times the outside diameter of the tube.
Correct Answer: Option A — 1.25
Detailed Academic Explanation:
1.25 is the correct answer to “Minimum tube pitch recommended for shell and tube heat exchangers is about __________ times the outside diameter of the tube.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 36 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Brass valves are usually made for pipe sizes __________ inches.
Correct Answer: Option B — ≤ 2
Detailed Academic Explanation:
≤ 2 is the correct answer to “Brass valves are usually made for pipe sizes __________ inches.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 37 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
An increase in the liquid resistance to interphase mass transfer and a resultant reduction in plate efficiency is caused by
Correct Answer: Option D — All of the above
Detailed Academic Explanation:
All of the above is the correct answer to “An increase in the liquid resistance to interphase mass transfer and a resultant reduction in plate efficiency is caused by”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 38 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Welded joint efficiency in the design of chemical process equipment is taken as
Correct Answer: Option C — 0.85
Detailed Academic Explanation:
0.85 is the correct answer to “Welded joint efficiency in the design of chemical process equipment is taken as”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 39 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Apex angle of conical heads used in the bottom heads of chemical process equipments is usually
Correct Answer: Option C — 60°
Detailed Academic Explanation:
60° is the correct answer to “Apex angle of conical heads used in the bottom heads of chemical process equipments is usually”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 40 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
The minimum shell thickness for tank ≤ 15 metres diameter is limited to __________ mm, for reasons of elastic stability.
Correct Answer: Option B — 5
Detailed Academic Explanation:
5 is the correct answer to “The minimum shell thickness for tank ≤ 15 metres diameter is limited to __________ mm, for reasons of elastic stability.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
✓Link copied to clipboard
Continue Your Practice
Chemical Engineering Basics — Part 1
Master the next curriculum module with 40 exam-standard MCQs.
In competitive commission exams (FPSC, PPSC, KPPSC, SPSC, CSS, PMS), questions are frequently phrased with distractor options designed to catch rote learners. Whenever you answer an MCQ, read the Detailed Academic Explanation and Conceptual Anchor to understand why the remaining options are incorrect.