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Process Equipment And Plant Design — Part 2 MCQs with Explanations

Practice high-yield Chemical Engineering MCQs on Process Equipment And Plant Design — Part 2 with worked academic solutions for FPSC, PPSC, PAEC, OGDCL.

Questions
40
Difficulty Level
Exam-Level
Target Exams
FPSC, PPSC, PAEC...
Estimated Time
48 mins
Exam-Level FPSC PPSC PAEC OGDCL
Verified for Commission Syllabus • Oct 14, 2026
40

Verified Practice Questions

Interactive test mode with detailed academic worked solutions

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Question 1 of 40
★ FPSC ★ PPSC

Diameter of rivet hole (d, mm) and the plate thickness (t, mm) are related by Unwin's formula as

Question 2 of 40
★ FPSC ★ PPSC

In a shell and tube heat exchanger, the overall heat transfer co-efficient is proportional to the tube side (volumetric flow rate) 0.8 . This is valid, only when the ratio of the tube side film resistance to the total resistance is almost equal to

Question 3 of 40
★ FPSC ★ PPSC

The retention time of material in a rotary dryer depends upon its

Question 4 of 40
★ FPSC ★ PPSC

In case of bubble cap distillation column of diameter greater than 1.2 metres, the cap diameter is roughly about __________ cms.

Question 5 of 40
★ FPSC ★ PPSC

For a cylinderical internally pressurised vessel, which of the following closure types would withstand highest pressure, if each closure is of the same material and thickness?

Question 6 of 40
★ FPSC ★ PPSC

Triangular pitch tube layout as compared to square pitch in a shell and tube heat exchanger

Question 7 of 40
★ FPSC ★ PPSC

In shell and tube heat exchangers, straight tie rods are used to

Question 8 of 40
★ FPSC ★ PPSC

In actual operation of a bubble cap distillation tower, the __________ at the bottom of the tower is more than that at the top of the tower.

Question 9 of 40
★ FPSC ★ PPSC

Generally, as the length of the liquid path on a tray is increased beyond 5 ft, the overall column efficiency

Question 10 of 40
★ FPSC ★ PPSC

The normal range of velocity of water in pipes is __________ m/sec.

Question 11 of 40
★ FPSC ★ PPSC

To avoid the tearing off the plate of an edge, the margin (i.e., the minimum distance from the centre of the rivet hole to the nearest edge of the plate) should be equal to

Question 12 of 40
★ FPSC ★ PPSC

In a double pipe (concentric) heat exchanger, the hydraulic radius for heat transfer (for a fluid flowing through the annulus) would be

Question 13 of 40
★ FPSC ★ PPSC

The approximate liquid depth in an agitation tank is equal to (where, d = tank diameter)

Question 14 of 40
★ FPSC ★ PPSC

Log mean temperature difference in case of multi-pass shell and tube heat exchanger is always

Question 15 of 40
★ FPSC ★ PPSC

Removable connection of tubes to tube sheet is called

Question 16 of 40
★ FPSC ★ PPSC

An underdesigned steam trap will

Question 17 of 40
★ FPSC ★ PPSC

The slope of operating line in the rectifying section of a distillation column is unity, if the reflux ratio is

Question 18 of 40
★ FPSC ★ PPSC

Thin spherical shells subjected to internal pressure, develop __________ stresses.

Question 19 of 40
★ FPSC ★ PPSC

In chemical process equipments, the conical bottom heads used, usually has an apex angle of

Question 20 of 40
★ FPSC ★ PPSC

In a cylinderical vessel subjected to internal pressure, the longitudinal stress $${\sigma _{\text{L}}}$$ and the circumferential stress, $${\sigma _{\text{h}}}$$ are related by

Question 21 of 40
★ FPSC ★ PPSC

A binary liquid azeotropic mixture has boiling point higher than either of the components, when it shows __________ deviation from Raoult's Law.

Question 22 of 40
★ FPSC ★ PPSC

A binary liquid azeotropic mixture has boiling point lower than either of the components, when it shows __________ deviation from Raoult's Law.

Question 23 of 40
★ FPSC ★ PPSC

Vapor velocity in a distillation column for non-foaming mixture is in the range of __________ times the flooding velocity.

Question 24 of 40
★ FPSC ★ PPSC

The wall thickness of thin cylindrical shell with hemispherical ends is __________ that of the spherical ends.

Question 25 of 40
★ FPSC ★ PPSC

Multiple blade paddle agitator is used for mixing high viscosity liquids/paste in which the paddle diameter is commonly 0.8 times the tank diameter. However, the width of the blade is in the range of __________ times the paddle diameter.

Question 26 of 40
★ FPSC ★ PPSC

The testing pressure of storage tanks and pressure vessels designed as per Indian standard codes should be about __________ times.the design pressure.

Question 27 of 40
★ FPSC ★ PPSC

Maximum size of the raschig rings used in a packed tower is about __________ of the coloumn diameter.

Question 28 of 40
★ FPSC ★ PPSC

Circumferential (hoop) stress in a thin cylindrical vessel under internal pressure is __________ the longitudinal stress.

Question 29 of 40
★ FPSC ★ PPSC

The thickness of segmental baffles (25 -35% cut truncated plates usually) is generally __________ the tube wall thickness.

Question 30 of 40
★ FPSC ★ PPSC

Holes of a sieve tray are arranged in triangular pitch of __________ times the hole diameter.

Question 31 of 40
★ FPSC ★ PPSC

In a pressure vessel containing multiple openings of various dimensions at different parts, stress concentration at the edges of the opening is maximum which becomes negligibly small beyond the area covered by __________ times the hole diameter.

Question 32 of 40
★ FPSC ★ PPSC

For storing hazardous chemicals in large storage tanks, the minimum safe distance between the two tanks should range between __________ times the tank diameter.

Question 33 of 40
★ FPSC ★ PPSC

Baffle width is normally taken as __________ times the tank diameter.

Question 34 of 40
★ FPSC ★ PPSC

In case of saddle packing (e.g., berl and intralox saddles), the maximum size of the packing should not exceed __________ of the column diameter.

Question 35 of 40
★ FPSC ★ PPSC

In packed towers provided with pall rings liquid redistributors are positioned at heights of every 6 metres or 5 - 10 times the column diameter, whichever is less. Maximum size of the pall rings should not exceed __________ of the column diameter.

Question 36 of 40
★ FPSC ★ PPSC

Baffle spacing is generally __________ the I.D. of the shell.

Question 37 of 40
★ FPSC ★ PPSC

In a shell and tube heat exchanger, tube side __________ of the mass velocity.

Question 38 of 40
★ FPSC ★ PPSC

In case of 1.5" heat exchanger tubes, the inside flow area __________ with decrease in BWG.

Question 39 of 40
★ FPSC ★ PPSC

The length of straight rectangular weir used on cross-flow trays is generally __________ the column diameter.

Question 40 of 40
★ FPSC ★ PPSC

Overall distillation column efficiency for most of the refinery columns can be given by (for $$\mu $$ = 0.07 - 1.4 cp and relative volatility < 4) (where η = overall column efficiency, % $$\mu $$ = molal average viscosity of feed at average column temperature and pressure, cp Δp = pressure drop per tray, psi)

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