Process Equipment And Plant Design — Part 2 MCQs with Explanations
Practice high-yield Chemical Engineering MCQs on Process Equipment And Plant Design — Part 2 with worked academic solutions for FPSC, PPSC, PAEC, OGDCL.
Questions
40
Difficulty Level
Exam-Level
Target Exams
FPSC, PPSC, PAEC...
Estimated Time
48 mins
Exam-Level FPSC PPSC PAEC OGDCL
Verified for Commission Syllabus • Oct 14, 2026
40
Verified Practice Questions
Interactive test mode with detailed academic worked solutions
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🎉 Set complete! All 40 questions answered.
Question 1 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Diameter of rivet hole (d, mm) and the plate thickness (t, mm) are related by Unwin's formula as
Correct Answer: Option B — d = 1.6$$\sqrt {\text{t}} $$
Detailed Academic Explanation:
d = 1.6$$\sqrt {\text{t}} $$ is the correct answer to “Diameter of rivet hole (d, mm) and the plate thickness (t, mm) are related by Unwin's formula as”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 2 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In a shell and tube heat exchanger, the overall heat transfer co-efficient is proportional to the tube side (volumetric flow rate) 0.8 . This is valid, only when the ratio of the tube side film resistance to the total resistance is almost equal to
Correct Answer: Option B — 1
Detailed Academic Explanation:
1 is the correct answer to “In a shell and tube heat exchanger, the overall heat transfer co-efficient is proportional to the tube side (volumetric flow rate) 0.8 . This is valid, only when the ratio of the tube side film resistance to the total resistance is almost equal to”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 3 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
The retention time of material in a rotary dryer depends upon its
Correct Answer: Option D — All of the above
Detailed Academic Explanation:
All of the above is the correct answer to “The retention time of material in a rotary dryer depends upon its”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 4 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In case of bubble cap distillation column of diameter greater than 1.2 metres, the cap diameter is roughly about __________ cms.
Correct Answer: Option A — 10
Detailed Academic Explanation:
10 is the correct answer to “In case of bubble cap distillation column of diameter greater than 1.2 metres, the cap diameter is roughly about __________ cms.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 5 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
For a cylinderical internally pressurised vessel, which of the following closure types would withstand highest pressure, if each closure is of the same material and thickness?
Correct Answer: Option B — Ellipsoidal (2 : 1)
Detailed Academic Explanation:
Ellipsoidal (2 : 1) is the correct answer to “For a cylinderical internally pressurised vessel, which of the following closure types would withstand highest pressure, if each closure is of the same material and thickness”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 6 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Triangular pitch tube layout as compared to square pitch in a shell and tube heat exchanger
Correct Answer: Option C — Permits the use of more tubes in a given shell diameter
Detailed Academic Explanation:
Permits the use of more tubes in a given shell diameter is the correct answer to “Triangular pitch tube layout as compared to square pitch in a shell and tube heat exchanger”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 7 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In shell and tube heat exchangers, straight tie rods are used to
Correct Answer: Option A — Hold baffle in space
Detailed Academic Explanation:
Hold baffle in space is the correct answer to “In shell and tube heat exchangers, straight tie rods are used to”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 8 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In actual operation of a bubble cap distillation tower, the __________ at the bottom of the tower is more than that at the top of the tower.
Correct Answer: Option D — All of the above
Detailed Academic Explanation:
All of the above is the correct answer to “In actual operation of a bubble cap distillation tower, the __________ at the bottom of the tower is more than that at the top of the tower.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 9 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Generally, as the length of the liquid path on a tray is increased beyond 5 ft, the overall column efficiency
Correct Answer: Option A — Increases
Detailed Academic Explanation:
Increases is the correct answer to “Generally, as the length of the liquid path on a tray is increased beyond 5 ft, the overall column efficiency”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 10 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
The normal range of velocity of water in pipes is __________ m/sec.
Correct Answer: Option B — 1-2
Detailed Academic Explanation:
1-2 is the correct answer to “The normal range of velocity of water in pipes is __________ m/sec.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 11 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
To avoid the tearing off the plate of an edge, the margin (i.e., the minimum distance from the centre of the rivet hole to the nearest edge of the plate) should be equal to
Correct Answer: Option C — 1.5 d
Detailed Academic Explanation:
1.5 d is the correct answer to “To avoid the tearing off the plate of an edge, the margin (i.e., the minimum distance from the centre of the rivet hole to the nearest edge of the plate) should be equal to”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 12 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In a double pipe (concentric) heat exchanger, the hydraulic radius for heat transfer (for a fluid flowing through the annulus) would be
Correct Answer: Option C — More than that for fluid flow
Detailed Academic Explanation:
More than that for fluid flow is the correct answer to “In a double pipe (concentric) heat exchanger, the hydraulic radius for heat transfer (for a fluid flowing through the annulus) would be”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 13 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
The approximate liquid depth in an agitation tank is equal to (where, d = tank diameter)
Correct Answer: Option C — D
Detailed Academic Explanation:
D is the correct answer to “The approximate liquid depth in an agitation tank is equal to (where, d = tank diameter)”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 14 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Log mean temperature difference in case of multi-pass shell and tube heat exchanger is always
Correct Answer: Option A — Less than arithmetic mean value
Detailed Academic Explanation:
Less than arithmetic mean value is the correct answer to “Log mean temperature difference in case of multi-pass shell and tube heat exchanger is always”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 15 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Removable connection of tubes to tube sheet is called
Correct Answer: Option A — Ferrule
Detailed Academic Explanation:
Ferrule is the correct answer to “Removable connection of tubes to tube sheet is called”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 16 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
An underdesigned steam trap will
Correct Answer: Option C — Back up condensate and cause water hammer in steam line
Detailed Academic Explanation:
Back up condensate and cause water hammer in steam line is the correct answer to “An underdesigned steam trap will”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 17 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
The slope of operating line in the rectifying section of a distillation column is unity, if the reflux ratio is
Correct Answer: Option B — ∞
Detailed Academic Explanation:
∞ is the correct answer to “The slope of operating line in the rectifying section of a distillation column is unity, if the reflux ratio is”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 18 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Thin spherical shells subjected to internal pressure, develop __________ stresses.
Correct Answer: Option A — Radial
Detailed Academic Explanation:
Radial is the correct answer to “Thin spherical shells subjected to internal pressure, develop __________ stresses.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 19 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In chemical process equipments, the conical bottom heads used, usually has an apex angle of
Correct Answer: Option C — 60°
Detailed Academic Explanation:
60° is the correct answer to “In chemical process equipments, the conical bottom heads used, usually has an apex angle of”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 20 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In a cylinderical vessel subjected to internal pressure, the longitudinal stress $${\sigma _{\text{L}}}$$ and the circumferential stress, $${\sigma _{\text{h}}}$$ are related by
Correct Answer: Option A — $${\sigma _{\text{h}}} = 2{\sigma _{\text{L}}}$$
Detailed Academic Explanation:
$${\sigma _{\text{h}}} = 2{\sigma _{\text{L}}}$$ is the correct answer to “In a cylinderical vessel subjected to internal pressure, the longitudinal stress $${\sigma _{\text{L}}}$$ and the circumferential stress, $${\sigma _{\text{h}}}$$ are related by”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 21 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
A binary liquid azeotropic mixture has boiling point higher than either of the components, when it shows __________ deviation from Raoult's Law.
Correct Answer: Option B — Negative
Detailed Academic Explanation:
Negative is the correct answer to “A binary liquid azeotropic mixture has boiling point higher than either of the components, when it shows __________ deviation from Raoult's Law.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 22 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
A binary liquid azeotropic mixture has boiling point lower than either of the components, when it shows __________ deviation from Raoult's Law.
Correct Answer: Option A — Positive
Detailed Academic Explanation:
Positive is the correct answer to “A binary liquid azeotropic mixture has boiling point lower than either of the components, when it shows __________ deviation from Raoult's Law.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 23 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Vapor velocity in a distillation column for non-foaming mixture is in the range of __________ times the flooding velocity.
Correct Answer: Option B — 0.6 to 0.7
Detailed Academic Explanation:
0.6 to 0.7 is the correct answer to “Vapor velocity in a distillation column for non-foaming mixture is in the range of __________ times the flooding velocity.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 24 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
The wall thickness of thin cylindrical shell with hemispherical ends is __________ that of the spherical ends.
Correct Answer: Option B — More than
Detailed Academic Explanation:
More than is the correct answer to “The wall thickness of thin cylindrical shell with hemispherical ends is __________ that of the spherical ends.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 25 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Multiple blade paddle agitator is used for mixing high viscosity liquids/paste in which the paddle diameter is commonly 0.8 times the tank diameter. However, the width of the blade is in the range of __________ times the paddle diameter.
Correct Answer: Option A — 0.1 to 0.25
Detailed Academic Explanation:
0.1 to 0.25 is the correct answer to “Multiple blade paddle agitator is used for mixing high viscosity liquids/paste in which the paddle diameter is commonly 0.8 times the tank diameter. However, the width of the blade is in the range of __________ times the paddle diameter.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 26 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
The testing pressure of storage tanks and pressure vessels designed as per Indian standard codes should be about __________ times.the design pressure.
Correct Answer: Option A — 1.5 to 2
Detailed Academic Explanation:
1.5 to 2 is the correct answer to “The testing pressure of storage tanks and pressure vessels designed as per Indian standard codes should be about __________ times.the design pressure.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 27 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Maximum size of the raschig rings used in a packed tower is about __________ of the coloumn diameter.
Correct Answer: Option C — $${\frac{1}{{30}}^{{\text{th}}}}$$
Detailed Academic Explanation:
$${\frac{1}{{30}}^{{\text{th}}}}$$ is the correct answer to “Maximum size of the raschig rings used in a packed tower is about __________ of the coloumn diameter.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 28 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Circumferential (hoop) stress in a thin cylindrical vessel under internal pressure is __________ the longitudinal stress.
Correct Answer: Option C — Twice
Detailed Academic Explanation:
Twice is the correct answer to “Circumferential (hoop) stress in a thin cylindrical vessel under internal pressure is __________ the longitudinal stress.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 29 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
The thickness of segmental baffles (25 -35% cut truncated plates usually) is generally __________ the tube wall thickness.
Correct Answer: Option B — Twice
Detailed Academic Explanation:
Twice is the correct answer to “The thickness of segmental baffles (25 -35% cut truncated plates usually) is generally __________ the tube wall thickness.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 30 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Holes of a sieve tray are arranged in triangular pitch of __________ times the hole diameter.
Correct Answer: Option B — 2.5 to 5
Detailed Academic Explanation:
2.5 to 5 is the correct answer to “Holes of a sieve tray are arranged in triangular pitch of __________ times the hole diameter.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 31 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In a pressure vessel containing multiple openings of various dimensions at different parts, stress concentration at the edges of the opening is maximum which becomes negligibly small beyond the area covered by __________ times the hole diameter.
Correct Answer: Option A — Two
Detailed Academic Explanation:
Two is the correct answer to “In a pressure vessel containing multiple openings of various dimensions at different parts, stress concentration at the edges of the opening is maximum which becomes negligibly small beyond the area covered by __________ times the hole diameter.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 32 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
For storing hazardous chemicals in large storage tanks, the minimum safe distance between the two tanks should range between __________ times the tank diameter.
Correct Answer: Option A — 1 to 1.5
Detailed Academic Explanation:
1 to 1.5 is the correct answer to “For storing hazardous chemicals in large storage tanks, the minimum safe distance between the two tanks should range between __________ times the tank diameter.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 33 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Baffle width is normally taken as __________ times the tank diameter.
Correct Answer: Option A — 0.1-0.12
Detailed Academic Explanation:
0.1-0.12 is the correct answer to “Baffle width is normally taken as __________ times the tank diameter.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 34 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In case of saddle packing (e.g., berl and intralox saddles), the maximum size of the packing should not exceed __________ of the column diameter.
Correct Answer: Option B — $${\frac{1}{{15}}^{{\text{th}}}}$$
Detailed Academic Explanation:
$${\frac{1}{{15}}^{{\text{th}}}}$$ is the correct answer to “In case of saddle packing (e.g., berl and intralox saddles), the maximum size of the packing should not exceed __________ of the column diameter.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 35 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In packed towers provided with pall rings liquid redistributors are positioned at heights of every 6 metres or 5 - 10 times the column diameter, whichever is less. Maximum size of the pall rings should not exceed __________ of the column diameter.
Correct Answer: Option A — $$\frac{1}{{10}}\,{\text{to }}{\frac{1}{{15}}^{{\text{th}}}}$$
Detailed Academic Explanation:
$$\frac{1}{{10}}\,{\text{to }}{\frac{1}{{15}}^{{\text{th}}}}$$ is the correct answer to “In packed towers provided with pall rings liquid redistributors are positioned at heights of every 6 metres or 5 - 10 times the column diameter, whichever is less. Maximum size of the pall rings should not exceed __________ of the column diameter.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 36 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Baffle spacing is generally __________ the I.D. of the shell.
Correct Answer: Option D — Both B and C
Detailed Academic Explanation:
Both B and C is the correct answer to “Baffle spacing is generally __________ the I.D. of the shell.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 37 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In a shell and tube heat exchanger, tube side __________ of the mass velocity.
Correct Answer: Option C — Both A & B
Detailed Academic Explanation:
Both A & B is the correct answer to “In a shell and tube heat exchanger, tube side __________ of the mass velocity.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 38 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
In case of 1.5" heat exchanger tubes, the inside flow area __________ with decrease in BWG.
Correct Answer: Option B — Decreases
Detailed Academic Explanation:
Decreases is the correct answer to “In case of 1.5" heat exchanger tubes, the inside flow area __________ with decrease in BWG.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 39 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
The length of straight rectangular weir used on cross-flow trays is generally __________ the column diameter.
Correct Answer: Option A — 0.6-0.8 times
Detailed Academic Explanation:
0.6-0.8 times is the correct answer to “The length of straight rectangular weir used on cross-flow trays is generally __________ the column diameter.”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
Question 40 of 40
★ FPSC
★ PPSC
★ FPSC
★ PPSC
Overall distillation column efficiency for most of the refinery columns can be given by (for $$\mu $$ = 0.07 - 1.4 cp and relative volatility < 4) (where η = overall column efficiency, % $$\mu $$ = molal average viscosity of feed at average column temperature and pressure, cp Δp = pressure drop per tray, psi)
Correct Answer: Option A — η = 17 - 61.1 log $$\mu $$
Detailed Academic Explanation:
η = 17 - 61.1 log $$\mu $$ is the correct answer to “Overall distillation column efficiency for most of the refinery columns can be given by (for $$\mu $$ = 0.07 - 1.4 cp and relative volatility < 4) (where η = overall column efficiency, % $$\mu $$ = molal average viscosity of feed at average column temperature and pressure, cp Δp = pressure drop per tray, psi)”. This question is standard in competitive examination syllabi for Process Equipment And Plant Design.
💡Key Conceptual Anchor:Process Equipment And Plant Design
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Chemical Engineering Basics — Part 1
Master the next curriculum module with 40 exam-standard MCQs.
In competitive commission exams (FPSC, PPSC, KPPSC, SPSC, CSS, PMS), questions are frequently phrased with distractor options designed to catch rote learners. Whenever you answer an MCQ, read the Detailed Academic Explanation and Conceptual Anchor to understand why the remaining options are incorrect.