Foundry Metallurgy — Part 2 MCQs with Explanations
Practice high-yield Metallurgical Engineering MCQs on Foundry Metallurgy — Part 2 with worked academic solutions for PAEC, NESCOM, HIT, FPSC.
Questions
22
Difficulty Level
Exam-Level
Target Exams
PAEC, NESCOM, HIT...
Estimated Time
27 mins
Exam-Level PAEC NESCOM HIT FPSC
Verified for Commission Syllabus • Oct 14, 2026
22
Verified Practice Questions
Interactive test mode with detailed academic worked solutions
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🎉 Set complete! All 22 questions answered.
Question 1 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
During metal casting of a slab, the thickness of solid formed after time 't' is proportional to
Correct Answer: Option B — $${t^{\frac{1}{2}}}$$
Detailed Academic Explanation:
$${t^{\frac{1}{2}}}$$ is the correct answer to “During metal casting of a slab, the thickness of solid formed after time 't' is proportional to”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 2 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
Two square shaped steel plates A and B have thickness of 4 and 8 cms respectively. They are sand cast under identical conditions. Plate A takes 10 minutes to solidify. Plate B would solidify in . . . . . . . . minutes.
Correct Answer: Option D — 40
Detailed Academic Explanation:
40 is the correct answer to “Two square shaped steel plates A and B have thickness of 4 and 8 cms respectively. They are sand cast under identical conditions. Plate A takes 10 minutes to solidify. Plate B would solidify in . . . . . . . . minutes.”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 3 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
The operation not associated with casting is
Correct Answer: Option D — Calendaring
Detailed Academic Explanation:
Calendaring is the correct answer to “The operation not associated with casting is”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 4 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
A vertical tapered sprue of 16 cms length is, kept full during pouring. To just avoid any aspiration, the cross-sectional areas at the centre and the bottom of the sprue must be in the ratio of
Correct Answer: Option B — √2 : 1
Detailed Academic Explanation:
√2 : 1 is the correct answer to “A vertical tapered sprue of 16 cms length is, kept full during pouring. To just avoid any aspiration, the cross-sectional areas at the centre and the bottom of the sprue must be in the ratio of”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 5 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
In hot chamber method of die casting . . . . . . . .
Correct Answer: Option A — Only low melting point metals can be cast
Detailed Academic Explanation:
Only low melting point metals can be cast is the correct answer to “In hot chamber method of die casting . . . . . . . .”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 6 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
The process of formation of new stable tiny particle of product phase in the parent phase during phase transformation process.
Correct Answer: Option B — Nucleation
Detailed Academic Explanation:
Nucleation is the correct answer to “The process of formation of new stable tiny particle of product phase in the parent phase during phase transformation process.”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 7 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
The machining allowances for medium section cast steel
Correct Answer: Option B — 4.5 mm
Detailed Academic Explanation:
4.5 mm is the correct answer to “The machining allowances for medium section cast steel”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 8 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
A cope and drag pattern is another form of
Correct Answer: Option C — Split pattern
Detailed Academic Explanation:
Split pattern is the correct answer to “A cope and drag pattern is another form of”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 9 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
In which of the following methods, close fitting cores are pushed in the cavities?
Correct Answer: Option D — Pressed casting
Detailed Academic Explanation:
Pressed casting is the correct answer to “In which of the following methods, close fitting cores are pushed in the cavities”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 10 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
Draft allowance given to patterns is for
Correct Answer: Option B — easy removal of pattern from the mould cavity
Detailed Academic Explanation:
easy removal of pattern from the mould cavity is the correct answer to “Draft allowance given to patterns is for”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 11 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
For casting a cylindrical aluminum bloom having a length of 1000 mm and diameter of 700 mm. the approximate solidification time (in minutes) estimated using Chvorinov's rule is
Correct Answer: Option D — 620
Detailed Academic Explanation:
620 is the correct answer to “For casting a cylindrical aluminum bloom having a length of 1000 mm and diameter of 700 mm. the approximate solidification time (in minutes) estimated using Chvorinov's rule is”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 12 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
The shrinkage allowance for zinc is . . . . . . . . mm.
Correct Answer: Option B — 24
Detailed Academic Explanation:
24 is the correct answer to “The shrinkage allowance for zinc is . . . . . . . . mm.”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 13 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
Riser is not required for the casting of
Correct Answer: Option A — grey cast iron
Detailed Academic Explanation:
grey cast iron is the correct answer to “Riser is not required for the casting of”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 14 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
Assertion 'a' : During casting of aluminium, grain refinement can be achieved by addition of certain alloying elements. Reason 'r' : The addition of the alloying elements may result in the formation of deoxidation products or intermetallic compounds which may act as nucleation sites for grain refinement.
Correct Answer: Option A — Both 'a' and 'r' are true, but 'r' is not the reason for 'a'
Detailed Academic Explanation:
Both 'a' and 'r' are true, but 'r' is not the reason for 'a' is the correct answer to “Assertion 'a' : During casting of aluminium, grain refinement can be achieved by addition of certain alloying elements. Reason 'r' : The addition of the alloying elements may result in the formation of deoxidation products or intermetallic compounds which may act as nucleation sites for grain refinement.”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 15 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
In foundary practice, the fluidity of an alloy does not increase with increasing
Correct Answer: Option B — channel size
Detailed Academic Explanation:
channel size is the correct answer to “In foundary practice, the fluidity of an alloy does not increase with increasing”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 16 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
Fly wheels, track wheels and gears can be produced by
Correct Answer: Option B — semi centrifugal casting
Detailed Academic Explanation:
semi centrifugal casting is the correct answer to “Fly wheels, track wheels and gears can be produced by”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 17 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
For designing a pressurised gating system in sand casting, the gating ratio should be
Correct Answer: Option A — 1 : 0.75 : 0.50
Detailed Academic Explanation:
1 : 0.75 : 0.50 is the correct answer to “For designing a pressurised gating system in sand casting, the gating ratio should be”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 18 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
. . . . . . . . is the strength of the sand (of mold cavity) above 100°C
Correct Answer: Option A — Hot strength
Detailed Academic Explanation:
Hot strength is the correct answer to “. . . . . . . . is the strength of the sand (of mold cavity) above 100°C”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 19 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
Eutectic Al-Si castings are modified by
Correct Answer: Option A — Na
Detailed Academic Explanation:
Na is the correct answer to “Eutectic Al-Si castings are modified by”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 20 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
In cold chamber method of die casting . . . . . . . .
Correct Answer: Option B — The melting pot is separate from die casting machine
Detailed Academic Explanation:
The melting pot is separate from die casting machine is the correct answer to “In cold chamber method of die casting . . . . . . . .”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 21 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
What are the parameters that metal shrinkage depends?
Correct Answer: Option D — All of these
Detailed Academic Explanation:
All of these is the correct answer to “What are the parameters that metal shrinkage depends”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
Question 22 of 22
★ PAEC
★ NESCOM
★ PAEC
★ NESCOM
Match the casting defects in Group 1 with cause given in Group 2 . Group 1 Group 2 P. Hot tear 1. Insufficient melt superheat Q. Misrun 2. High residual stresses R. Blister 3. Improper venting S. Rat tail 4. Expansion of sand
Correct Answer: Option D — P-2, Q-1, R-3, S-4
Detailed Academic Explanation:
P-2, Q-1, R-3, S-4 is the correct answer to “Match the casting defects in Group 1 with cause given in Group 2 . Group 1 Group 2 P. Hot tear 1. Insufficient melt superheat Q. Misrun 2. High residual stresses R. Blister 3. Improper venting S. Rat tail 4. Expansion of sand”. This question is standard in competitive examination syllabi for Foundry Metallurgy.
💡Key Conceptual Anchor:Foundry Metallurgy
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💡Examiner's Advisory for Metallurgical Engineering
In competitive commission exams (FPSC, PPSC, KPPSC, SPSC, CSS, PMS), questions are frequently phrased with distractor options designed to catch rote learners. Whenever you answer an MCQ, read the Detailed Academic Explanation and Conceptual Anchor to understand why the remaining options are incorrect.