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Physical Metallurgy — Part 1 MCQs with Explanations

Practice high-yield Metallurgical Engineering MCQs on Physical Metallurgy — Part 1 with worked academic solutions for PAEC, NESCOM, HIT, FPSC.

Questions
40
Difficulty Level
Exam-Level
Target Exams
PAEC, NESCOM, HIT...
Estimated Time
48 mins
Exam-Level PAEC NESCOM HIT FPSC
Verified for Commission Syllabus • Oct 14, 2026
40

Verified Practice Questions

Interactive test mode with detailed academic worked solutions

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Question 1 of 40
★ PAEC ★ NESCOM

A plastically deformed metal crystal at low temperature exhibits wavy slip line pattern due to

Question 2 of 40
★ PAEC ★ NESCOM

Which of the following microstructures of the eutectic is not observed in binary alloys?

Question 3 of 40
★ PAEC ★ NESCOM

Upon addition of sodium oxide to molten silicate slag, the viscosity of the slag

Question 4 of 40
★ PAEC ★ NESCOM

A 0.4 wt% C steel is austenitised at 900°C for 1 hour and heat treated to get different. inicrostructures. Match the following microstructures to the heat treatments. P. Martensite + Retained austenite 1. Annealing Q. Ferrite + fine pearlite 2. Quenching R. Ferrite + spheroidal cementite 3. Quenching + temperature at 600°C S. Ferrite + coarse pearlite 4. Normalising

Question 5 of 40
★ PAEC ★ NESCOM

Which of the following has the highest hardness number?

Question 6 of 40
★ PAEC ★ NESCOM

Assertion: a : During hardening of steel, the component to be heat treated is strongly agitated in the quenching medium. Reason : r : The agitation breaks down the vapour barrier allowing the quench to proceed at a more rapid rate.

Question 7 of 40
★ PAEC ★ NESCOM

Stretcher strains found in a low carbon sheet are associated with

Question 8 of 40
★ PAEC ★ NESCOM

Identify the type of the following invariant reaction: liquid 1 + solid 1 ⇋ solid 2

Question 9 of 40
★ PAEC ★ NESCOM

With increase in annealing temperature, the following defect density decreases.

Question 10 of 40
★ PAEC ★ NESCOM

The number of Bravais space lattices with two lattice points are

Question 11 of 40
★ PAEC ★ NESCOM

Malleabilisation heat treatment is performed on

Question 12 of 40
★ PAEC ★ NESCOM

What are the crystal structure of Cu, AI, Si, Zn and Ge?

Question 13 of 40
★ PAEC ★ NESCOM

Match the basic strengthening mechanisms in the following materials. Group-I Group-II P. 60 : 40 brass is stronger than 70 : 30 brass. 1. Case hardening Q. An automobile gear made from 0.6% C steel and quenched in water from a temperature of 850°C. 2. Strain hardening R. Tungsten filament drawn at a temperature of 400°C. 3. Martensitic strengthening S. A ball bearing heated in furnace in ammonia atmosphere. 4. Second phase strengthening

Question 14 of 40
★ PAEC ★ NESCOM

In a dilute solid solution of nickel and carbon in y-iron.

Question 15 of 40
★ PAEC ★ NESCOM

Match the heat treatment for an eutectoid steel shown in the TTT diagram below (as P, Q, R and S) with the resulting microstructure listed below: 1. Fine pearlite 2. martensite 3. Bainite 4. Coarse pearlite

Question 16 of 40
★ PAEC ★ NESCOM

Match the phenomena listed in Group I with the possible mechanisms in Group II . Group I Group II P. Fatigue 1. Grain boundary sliding Q. Creep 2. Slip band extrusion and intrusion R. Strain hardening 3. Cottrell atmosphere S. Yield point phenomenon 4. Dislocation interaction

Question 17 of 40
★ PAEC ★ NESCOM

An Al 4.5 mass% Cu alloy solutionising at 500°C, quenched to room temperature and aged at 200°C for 2 hrs is found to exhibit an increase in hardness. Theprimary mechanism contributing to increased hardness is

Question 18 of 40
★ PAEC ★ NESCOM

The low angle grain boundary occurs when the orientation difference between the adjacent grains is of the order of

Question 19 of 40
★ PAEC ★ NESCOM

An Fe - 3 wt % C - 1 wt % Si alloy is cooled very slowly from the liquid state to a temperature of 1023 K. Thereafter, it is cooled in air. The microstructure at room temperature will consist of

Question 20 of 40
★ PAEC ★ NESCOM

An annealed plain carbon steel, showing fully pearlitic microstructure, has a carbon content of . . . . . . . . wt%.

Question 21 of 40
★ PAEC ★ NESCOM

A 10 mm thick En-24 steel yielded a valid plane strain fracture toughness of 80 Mpa √m. The minimum yield strength of the steel is . . . . . . . . MPa.

Question 22 of 40
★ PAEC ★ NESCOM

In precipitation hardenable alloy like duralumin, intermediate precipitates can form due to

Question 23 of 40
★ PAEC ★ NESCOM

Identify the incorrect statement with respect to grain growth.

Question 24 of 40
★ PAEC ★ NESCOM

Coring is often being removed by subsequent

Question 25 of 40
★ PAEC ★ NESCOM

During the solidification of a pure metal, it was found that dendrites are formed. Assuming that the liquid-solid interface is at the melting temperature, the temperature from the interface into the liquid

Question 26 of 40
★ PAEC ★ NESCOM

Creep resistance decreases due to

Question 27 of 40
★ PAEC ★ NESCOM

What is the eutectic composition in Pb-Sn diagram

Question 28 of 40
★ PAEC ★ NESCOM

The net effect of continuous cooling on the TTT curves is that the curves are shifted to the

Question 29 of 40
★ PAEC ★ NESCOM

Substantial amount of bainite can form during continous cooling in

Question 30 of 40
★ PAEC ★ NESCOM

A 0.2% C steel is equilibriated just above the eutectoid temperature and then quenched in iced brine. The room temperature microstructure will consist of

Question 31 of 40
★ PAEC ★ NESCOM

The relation between dendrite arm spacing (x) and the solidification time (t) is given by (A and n are constants)

Question 32 of 40
★ PAEC ★ NESCOM

The hardenability of steels decreases with

Question 33 of 40
★ PAEC ★ NESCOM

The angle between the line vector and the burgers vector of an edge dislocation is

Question 34 of 40
★ PAEC ★ NESCOM

Which of the following cooling curves (shown in schematic) in an eutectoid steel will produce 50% bainitic structure?

Question 35 of 40
★ PAEC ★ NESCOM

At 910°C γ-Fe transforms to α - Fe resulting in a percentage volume expansion of

Question 36 of 40
★ PAEC ★ NESCOM

The boundary line between (liquid) and (liquid+solid) regions is called

Question 37 of 40
★ PAEC ★ NESCOM

Metal A nucleates as a spheres in a melt. Assuming Y(liquid/solid surface energy) = 200mJ/m 2 and ΔGv (change in volume free energy) = -10 8 J/M 3 the critical radius (in nm) for stable nuclei is

Question 38 of 40
★ PAEC ★ NESCOM

Two Cu-Ni alloys, one with 47 wt.% Ni and the other with 53 wt.% Ni, are kept in separate crucibles and are allowed to equilibrate at the same-temperature T 1 between the liquidus and the solidus. The two alloys have

Question 39 of 40
★ PAEC ★ NESCOM

Match the following. Gruop-I Gruop-II P. Line defect 1. Vacancy Q. Point defect 2. Grain boundary R. Area defect 3. Voids S. Volume defect 4. Dislocations

Question 40 of 40
★ PAEC ★ NESCOM

The primary strengthening mechanism in 70 : 30 brass is

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In competitive commission exams (FPSC, PPSC, KPPSC, SPSC, CSS, PMS), questions are frequently phrased with distractor options designed to catch rote learners. Whenever you answer an MCQ, read the Detailed Academic Explanation and Conceptual Anchor to understand why the remaining options are incorrect.

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