Skip to main content

Physical Metallurgy — Part 2 MCQs with Explanations

Practice high-yield Metallurgical Engineering MCQs on Physical Metallurgy — Part 2 with worked academic solutions for PAEC, NESCOM, HIT, FPSC.

Questions
40
Difficulty Level
Exam-Level
Target Exams
PAEC, NESCOM, HIT...
Estimated Time
48 mins
Exam-Level PAEC NESCOM HIT FPSC
Verified for Commission Syllabus • Oct 14, 2026
40

Verified Practice Questions

Interactive test mode with detailed academic worked solutions

Live Progress | 0/40 answered
✓ 0 correct ✗ 0 wrong 0% score
Question 1 of 40
★ PAEC ★ NESCOM

Match the names in Group 1 with invarient reactions in binary phase diagram in Group 2 . Group 1 Group 2 P. Eutectic 1. S 1 = S 2 + S 3 Q. Eutectoid 2. L = S 1 + S 2 R. Peritectoid 3. L 1 = L 2 + S S. Monotectic 4. S 1 + S 2 = S 3

Question 2 of 40
★ PAEC ★ NESCOM

Assume that Sievert's law holds for solubility of hydrogen dissolved in a thin metal foil. If the partial pressure of hydrogen in contact with the foil is increased by a factor of 4, the solubility increases by a factor of

Question 3 of 40
★ PAEC ★ NESCOM

Match the heat treatment processes of steel in Group 1 with the microstructural features in Group 2 . Group 1 Group 2 P. Quenching 1. Bainite Q. Maraging 2. Martensite R. Tempering 3. Internietallic precipitates S. Austempering 4. Epsilon carbide

Question 4 of 40
★ PAEC ★ NESCOM

The free energy change during melting of ice at 0°C is equal to

Question 5 of 40
★ PAEC ★ NESCOM

At which temperature, cementite changes ferromagnetic to paramagnetic character in iron carbon diagram

Question 6 of 40
★ PAEC ★ NESCOM

The elastic strain energy of a unit length of an edge dislocation as compared to that of a screw dislocation is

Question 7 of 40
★ PAEC ★ NESCOM

The peritectic reaction in binary systems is given by

Question 8 of 40
★ PAEC ★ NESCOM

The critical nucleus size (in mm) when copper melt is under-cooled by 100K is Given data: Melting point: 1356 K Density: 8900 kg.m -3 Solid-liquid interfacial energy: 0.5 Jm -2 Latent heat of freezing: 13000 J. mol -1 Molar volume: 7 × 10 -6 m 3 mol -1

Question 9 of 40
★ PAEC ★ NESCOM

Which of the following is true for martensitic transformation in steels?

Question 10 of 40
★ PAEC ★ NESCOM

If the interfacial energy is increase by 10%, the homogeneous nucleation barrier for a spherical particle increases by

Question 11 of 40
★ PAEC ★ NESCOM

A number of solid state phase transformations follow a sigmoidal pattern. In these eases, at any time the fraction transformed can be expressed as

Question 12 of 40
★ PAEC ★ NESCOM

From an alloy, two specimens are machined and tested separately under tension and compression. The engineering stress-strain curves as well as the true stress-true strain curves for tension and compression are plotted in the same diagram. Identify the correct statements: P. The engineering stress-strain curves in tension and compression are identical. Q. The true stress-true strain curve in compression is lower than the true stresstrue strain curve in tension due to Bauschinger effect. R. The true stress-true strain curve in tension is above the corresponding engineering stress-strain, curve. S. The true stress-true strain curve in tension and compression are identical.

Question 13 of 40
★ PAEC ★ NESCOM

Which one of the following is a ferrite stabiliser in steels?

Question 14 of 40
★ PAEC ★ NESCOM

In Cu-Al phase diagram, the solubility of Al in Cu at room temperature is about 10% and that of Cu in Al is less than 1%. The Hume-Rothery rule that justifies this difference is

Question 15 of 40
★ PAEC ★ NESCOM

The property of a material that cannot be significantly changed by heat treatment is

Question 16 of 40
★ PAEC ★ NESCOM

A binary phase diagram of components P and Q displays an eutectoid reaction with terminal solid solutions a on the P rich side and β on the Q rich side. At the eutectoid temperature, the solubilities of Q in a and β are 5 and 90 wt% respectively. The densities of α and β phases are 9.5 and 2.49 gm/cm 3 respectively. At the eutectoid point, the alloy has α and β in the weight ratio 1 : 1. The eutectoid point occurs at composition . . . . . . . . wt % Q.

Question 17 of 40
★ PAEC ★ NESCOM

Match the elements is Group I with their corresponding crystal structures in Group II . Group I Group II P. Tungsten 1. HCP Q. Nickel 2. Simple cubic R. Magnesium 3. BCC S. Polonium 4. FCC

Question 18 of 40
★ PAEC ★ NESCOM

Match each phase in Group 1 with a description in Group 2 . Group 1 Group 2 P. E-carbide 1. A three component eutectic of iron, iron carbide, iron phosphate found in cast iron Q. Sigma phase 2. An embrittling compound found in ferritic stainless steel R. E-ferrite 3. Obtained on tempering of hardened steels S. Steadite 4. Responsible for causing the weld deposit on austenitic stainless steels to be slightly magnetic

Question 19 of 40
★ PAEC ★ NESCOM

A liquid phase sintered SiC-Ni composite has a solid-solid grain boundary energy (γ SiC-SiC ) of 0.80 J.M -2 and a solid-liquid (γ SiC-SiC ) interfacial energy of 0.45 J.m -2 . For a SiC grain size of 20 μm, the average interparticle (SiC-SiC) neck size (in μm) is:

Question 20 of 40
★ PAEC ★ NESCOM

If the slip direction is at right angle to the tensile axis, then the value of critical resolve shear stress is

Question 21 of 40
★ PAEC ★ NESCOM

Dislocation cross-slip is difficult in those materials which have

Question 22 of 40
★ PAEC ★ NESCOM

The number of components is 2, the number of phases are 3 and degrees of freedom are 0. Then which of the following equilibrium is it?

Question 23 of 40
★ PAEC ★ NESCOM

In the hypothetical phase diagram, the melting point of each pure component is. 1000 K and the eutectic temperature is 800 K. The eutectic is located at the equi-atomic composition. The maximum solid solubility in α-phase is given by the mole fraction, Ne = 0.1. The freezing range (in K) of the alloy with composition, Ne = 0.1 is

Question 24 of 40
★ PAEC ★ NESCOM

With the increase in the degree of supercooling, the growth rate of a nucleus follows which one of the following trends?

Question 25 of 40
★ PAEC ★ NESCOM

Match the heat treatment process in Group I with resultant microstructure Group II . Group I Group II P. Martempering 1. Coarse pearlite Q. Normalising 2. Fine pearlite R. Sub-critical annealing for long time 3. Tempered martensite S. Full annealing 4. Spheroidised cementite in the matrix of ferrite

Question 26 of 40
★ PAEC ★ NESCOM

Match the items in Group1 with those in Group2 . Group 1 Group 2 P. Fatigue 1. Cracking at extrusions and intrusions Q. Hall-petch equation 2. Dislocation pile up R. Creep 3. Slip and twinning S. Plastic deformation 4. Grain boundary sliding 5. Angle of grain boundary 6. Young's modulus

Question 27 of 40
★ PAEC ★ NESCOM

Determine the correctness or otherwise of the following Assertion (a) and Reason (r) . Assertion (a): Peak aging time for an Al-4 wt.% Cu alloy is indicated by a maximum in the hardness. Reason (r): The maximum volume fraction of the θ precipitates is formed at the peak aging time.

Question 28 of 40
★ PAEC ★ NESCOM

The stress required for Orowon dislocation bypass is 200 MPa in an alloy when the interprecipitate spacing is 500 nm. In the same alloy, if the inter-precipitate spacing is reduced to 200 nm, the stress required (in MPa) is

Question 29 of 40
★ PAEC ★ NESCOM

The self diffusion in FCC metals occurs by one of the following mechanisms.

Question 30 of 40
★ PAEC ★ NESCOM

A binary alloy system A-B shows the peritectic reaction, L + α (⟶β). An alloy of the peritectic composition when cooled under natural cooling conditions will show coring in

Question 31 of 40
★ PAEC ★ NESCOM

It is possible to form martensite

Question 32 of 40
★ PAEC ★ NESCOM

The following reactions are written such that the forward reaction occurs during cooling. Match the reactions to their names. Group-I Group-II P. Y = α + β 1. peritectoid Q. L+ α = β 2. Eutectoid R. L 1 = L 2 + α 3. Peritectic S. α + β = Y 4. Monotectic

Question 33 of 40
★ PAEC ★ NESCOM

Match the associated primary change in Group 2 with the corresponding phenomenon in Group 1 . Group 1 Group 2 P. Recovery 1. change in dislocation density Q. Recrystallisation 2. change in the shape of a phase R. Malleabilising 3. change in vacancy concentration S. Texture 4. change in grain orientation

Question 34 of 40
★ PAEC ★ NESCOM

An alloy of overall composition, X B = 0.7 was equilibrated at temperature T 1 . Microstructural analysis showed two phases, (α and β, and that the phase fraction of β was 0.75. Given that the equilibrium composition of β at Ti is 0.9 as shown in the phase diagram below, the maximum solubility of B in α (in mole fraction) at this temperature is . . . . . . . .

Question 35 of 40
★ PAEC ★ NESCOM

According to Griffith theory, which of the following are true for the fracture stress in a brittle material? P. Increases with increasing surface energy Q. Decreases with increasing elastic modulus R. Decreases with increasing length of pre-existing crack S. Decreases with increasing number of pre-existing cracks of same size

Question 36 of 40
★ PAEC ★ NESCOM

Match the following strengthening methods (Group I) in metallic alloys with typical mechanisms responsible (Group II) for them. Group I Group II P. Grain size strengthening 1. Orowan looping Q. Work hardening 2. Suzuki interaction R. Dispersion strengthening 3. Lomer-Cottrell-barrier S. Solid solution hardening 4. Dislocation pile up at grain boundaries

Question 37 of 40
★ PAEC ★ NESCOM

Which one of the following can avoid weld decay of austenitic stainless steels?

Question 38 of 40
★ PAEC ★ NESCOM

Lath martensitic microstructure we can see in

Question 39 of 40
★ PAEC ★ NESCOM

Regarding recrystalisation, which one of the following statements is not correct?

Question 40 of 40
★ PAEC ★ NESCOM

Which of the following manufacturing processes is not used for producing fine grained metals?

✓ Link copied to clipboard
Continue Your Practice

Electrometallurgy And Corrosion — Part 1

Master the next curriculum module with 40 exam-standard MCQs.

Next Practice Set →

💡 Examiner's Advisory for Metallurgical Engineering

In competitive commission exams (FPSC, PPSC, KPPSC, SPSC, CSS, PMS), questions are frequently phrased with distractor options designed to catch rote learners. Whenever you answer an MCQ, read the Detailed Academic Explanation and Conceptual Anchor to understand why the remaining options are incorrect.

More Modules in Metallurgical Engineering

View All →
📚

Study Guides

Topic summaries and syllabus breakdown

Explore Guides →
🎯

Complete Library

Search through 78,000+ verified MCQs

Browse Library →
📱

Mobile App

Offline mock tests and instant bookmarks

Get Mobile App →